SMT intelligent first-article inspection system, FAI First Article detector - Shenzhen Maple General Technology have ..

FAIS Intelligent First Piece Inspection Image System intelligent first article inspection image coordinates through intelligent CAD system integration, BOM list and the first pieces of PCB scans, the system automatically enter the measurement data, does not allow manual entry of data, eliminate human errors and omissions, to achieve the first pieces of SMT Production Line simplify inspection, inspection efficiency up to 80%. ■ The work: scan to be detected first piece SMT placement PCB, PCB-kind intelligent frame get scanned images, importing BOM list and PCB component placement coordinates. Software for PCB picture, BOM, coordinates intelligent synthesis and intelligent global coordinate calibration, so that the element coordinates, BOM and Physical picture element position one to one. By navigation measurement target, LCR automatically reads the data corresponding to the appropriate location and automatically determine the test results. To prevent false detection and leak testing, and automatic generation of test reports stored in the database. After continuously upgrade and improve the software, the system can be applied to a patch missing parts feeding apparatus function and achieve coordinate in advance to obtain the necessary patches PCB patch element position coordinates. ■ Compared with the traditional manual method of testing the first piece: ■ FAIS Specifications: Maximum scanning range: 295mm × 420mm minimum detection element: 0201 Maximum component height: 26mm Input voltage: 110 ~ 240VAC / 60HZ ■ work characteristics: 1. BOM, CAD, and Image smart match PCB ■ a button to complete the scanning operation, the image reading; ■ humane edit BOM, CAD and convenient matching coordinates; check cable 2. diversification ■ user-friendly search functions to select the next detection element; ■ more personalized query function; ■ fast navigation measurement goals; 3. Intelligent assisted detection ■ Get Smart Box PCB scanning area; ■ computer screen multi-window display real-time synchronization DUT information; ■ intelligent calibration coordinate offset, silkscreen no perfect solution PCB coordinate match ; ■ LCR automatic reading and automatically adjust the gear function; 4. standard production processes, improve quality management and traceability ■ leak test error measurement function; ■ review function; ■ automatically determine the measurement result, to avoid human error; ■ complete test Reports stored in the database; characteristics of the system interface Description Mouse positioning information box enlarged view of the global test read block diagram BOM information globally thumbnail software interface respectively, by: Global diagram window, BOM information window, the global thumbnail window, the test values ??read window , an enlarged view of the window, and the mouse position information box components. 1. The first pieces of the system operation process scanning and data import scanned input PCB CAD coordinate import BOM Import ■ Scan PCB: Start FAI system, perform a scan, calibration scan area, the system automatically obtain the physical picture ■ Import PCB CAD coordinate, BOM table: According to the system prompt, import coordinates and BOM, flexible and friendly user interface to delete unwanted rows, columns; intuitive drag and drop functionality to match the corresponding information 2. smart global coordinate offset Corrects blue "+" character cursor alignment element ■ layered technology, PCB pictures and "+" character cursor stratification, independent position can be adjusted to match the user coordinate ■ ■ user to adjust according to the shape of the distribution element blue "+" character cursor overall migration through the "Global offset correction "menu to fine tune the exact coordinates of the position correction 3.Intelligent order to test the yellow crosshair placement test element ■ Fangxiang Jian control by detecting the current test point peripheral components, a variety of flexible options ■ system test sequence using the yellow crosshairs precise positioning element coordinates, the minimum detectable 0201 ■ The system automatically identifies the element has been tested and visually display the number of elements does not pass the test to test sequence ■ user self-control, significant savings on PCB looking element of time ■ system in the lower left corner LCR detected values ??and BOM component specifications automatically determine the test results are exported 4. Production Report report automatically added PCB real picture ■ The user can "production report" menu, save including "pass" and stored in the "fail" Report ■ Test Reports database, you can open the project by viewing the test content and test file data again, improve the rigor of testing and traceability