Guangzhou Degong TDP-5T iron small, single punch tablet press TDP pressure medicine production device ..

Guangzhou Tak Machinery Equipment Co., Ltd. to provide you a lot about the TDP tableting machine, a small tablet press, and other aspects of information and data. Guangzhou Degong TDP-5T iron small, single punch tablet press medicine production device dry tableting machine tableting machine Description: 5 tons tableting machine, a single punch tablet press machine is a small desktop machine, with motor drive , continuous stamping various tablet 2, a single punch tablet press can be all kinds of small particles, coarse powder presses round or shaped tablet, suitable for laboratory or small batch production of various tablets, sugar tablets, calcium tablets, Shaped like. 3 single punch tablet press is not available for stamping large solid, moist or fine powder. 4, a single punch tablet machine structure is simple, easy operation, high degree of automation for punching various shapes of tablets can either continuous tablet, you can also hand in the absence of electricity. Easy to use, easy maintenance, small size and light weight. First, the installation and wiring TDP-5 single punch tablet press 1, tableting machine installed in a solid wooden bench (can also be installed in the cement platform) with three M12 paid to the foot screws. Work surface of the body of the paper to the ground about 600 mm (in hand, easy to operate for the degree). In order to facilitate the demolition of repair, the corresponding position on a wooden bench under the red-chip core with rod holes should have a diameter of about 35 mm. 2. Turn on the motor before the first electric motor connected to the ground wire to ensure safety. Then remove the V-belt, turn on the motor power, motor start to observe the motor rotation direction is correct (rotation direction of the motor shaft to be contrary to the direction of the arrow shield or handwheel) If the rotation direction is wrong, then separate wiring and then triangle belt installed. Two, TDP-5 adjust handling and tabletting single punch tablet press die 1, the installation ⑴ installation die punch: Panasonic rotary punch fixing screws, turn the hand wheel to undershoot core rod to its highest position, the rushed down rod into the hole under the red core rod (note the lower punch notch slant aligned under the red fastening screws, and in the end to be inserted) red fixing screws tightened at last. ⑵ install undershoot: Loosen the nut fastening the red, the red core rod into the hole on the red core rod, to be inserted in the end, with a wrench on the lower part of the red core rod hexagonal, red fastening nut tightened. ⑶ installation mode: Loosen the mold fixing screws, put the module into the hole to take the level of mold platen, while the lower punch into the hole in the mold, press die in the end and then tighten the screws. When put in the mold should be noted that the level of the mold to take, so as not to skew into the jammed damage the cell walls. ⑷ Turn the pulley, the upper punch die slowly lowered into the hole, to observe whether the collision or friction phenomenon, if the collision or friction, loosen the mold platen fixing screws (two) and adjust the molding stations fixing the position of the plate, the upper punch enters the die hole, then tighten the mold platen fixing screws, so no impact or friction adjustment side qualified for the installation of the punch into the die until. 2, adjust the pieces turn the hand wheel so that the next punch to its highest position, observation blurted surface is flush with the plane of the mold (or high or low will affect the film) if Sarkozy Loosen the thumb screws release the gear plate convey movable adjusting gear, the lower surface of the mold blurted plane together, and will continue to press on the plate, tighten the butterfly screw. At this point, with a hand pulley, empty running ten turn, if the machine is working properly, it can feed pressure test, the next step adjustment. 3, adjusting the depth of the filling (ie tablet weight adjustment) Loosen the butterfly screws, release the gear plate. Adjusting gears make a left turn at the next red core rod is increased, the filling depth reduction (weight loss pills). After adjustment will continue to press on the tooth plate, tighten the butterfly screw. 4, adjust the pressure (ie tablet hardness adjustment) Loosen the connecting rod jam nut and turning on the red core rod, make a left turn on red core rod moves downward, the pressure increased, increasing the pressure out of the tablet hardness; On the contrary, turn right, the pressure to reduce, reduce tablet hardness, a good tune with a wrench stuck on red core rod lower part of the six-party, will link the lock nut. So far, the adjustment of the die basically completed, and then start the motor more than ten pieces of pressure test, check the tablet weight, hardness and surface finish quality, etc. as qualified, you can feed production. In the production process, still always check the tablet quality, timely adjustment. 5, the upper die punch demolition demolition ⑴: Loosen the red fastening nut, you can pull out the upper punch, if with a tight, hand clamp live on the red lever to pull it out, but be careful not to damage punch edge blade. ⑵ demolition mode: Loosen the mold fixing screws, unscrew the fixing screw undershoot rather, loosen the butterfly screws, release the gear plate. Convey the adjusting gear to make drugs under the red core rod rose ten millimeters, gently turn the hand wheel so that the next red core rod will top out a part of the mold, the mold will be removed by hand, if the mold fit tightly in the hole, Turn the handwheel hardtop can not be forced to avoid damage to the parts. Then shall remove the mold platen and then remove the mold. ⑶ demolition undershoot: first the red fixing screws have been unscrewed, the sub handwheel undershoot core rod to its highest position, you can manually pull out the plunger. If closely, hand clamp out (be careful not to damage the punch edge blade). ⑷ die after demolition yet turn the adjustment gear, so that the next step down the red core rod about 10 mm, turn the hand wheel to undershoot core rod to its highest position, its top no higher than the bottom surface of the mold platens with can (this Do not ignore step, to avoid re-use under the red core rod and the die contradict the accident). Finally, still under the red fixing screws screwed on. Technical parameters: Die number: 1 pay maximum tabletting pressure: 50 kN Maximum tablet diameter: 20 mm Maximum filling depth: 18 mm Maximum tablet thickness: 6 mm Production Capacity: 4500 / h Motor power: 550w 1400 r / m 380v or 220V Dimensions: 650 × 440 × 650 mm Gross Weight: 120KG three, TDP-5 single punch tablet machine main parts removal and installation 1, the mold platen demolition: block extracting powder board, remove the hopper, Unscrew the feeder set screws, unscrew the feeder fixed stud and spring, remove the feeder, unscrew the mold platen fixing screws and spring washers, you can remove the mold platen. Installation: reference to the reverse order. On the rotary feeder must pay attention to the timing of the fastening screws. To avoid damage to the wire feeder hole. Loosen the lock nut before connecting rod, turn on the red core rod and link it out, turn the hand wheel so eccentric shell rose to the highest position, rotation of the eccentric swing with the shell to make the link to: 2, the red core rod demolition above, can be extracted from the red core rod over the mold hole. Installation reference to the reverse order. 3, under the red core rod Removal: Unscrew the fixing screws under the red, butterfly turn the adjustment screw and gear plate gear, so that the next red core rod drop and removed from under the fuselage bottom outlet. Installation: reference to the reverse order. 4, rod disassembly: First remove the red core rod, then remove the link pin on the wire ring, remove the link pin, you can remove the link. Installation: take the above in reverse order. 5, large pulley, pinion shaft and bridge demolition: against the lower triangular belt, unscrew the bridge shaft right mother and washer (inside the body), together with the large pulley by hand firmly pinion shaft and bridge taken out together , it can then be withdrawn from the wheel axis to bridge the hole. (Large pulley and pinion and bushing press it one of the three, generally do not need to open). Installation: reference to the reverse order. 6, spindle disassembly: Remove the two spindles should be. First remove the large pulley, unscrew the nut and then remove the lever, roller lever shaft and filling. (Again, if necessary remove the hand wheel and filling cam) Remove the protective cover, unscrew the screws and washers, non-face with a wooden hammer gear inside (not significant). Remove it (being careful not to lift the wheel lost), and then beat a wooden hammer and copper shaft (be careful not to damage the shaft holes), while the other end firmly take hold eccentric shaft and housing, slowly Remove the spindle. Installation: reference to the reverse order. Four, TDP-5 single punch tablet press machine lubrication and maintenance 1. All moving parts lubricated friction surfaces is to ensure the normal operation of the machine and prolong the life of an important part, especially in the major moving parts if dryness under starvation conditions transporters move quickly damaged and can not use, so tableting machine before being used all the oil cup hole and lubricate the friction surface, and empty running the respective friction surface covered with the film, and then be put into use. Come next class on time, but each refueling can not be too much to avoid spillovers clean, contamination pills. Each refueling site and the number of refueling in the table below: 2, should be checked before each class of each screw is loose, in the course of their work should always pay attention to check, if loose immediately tightened to avoid failure. Its main parts are: the red fastening nut on the mold fixing screws, under the red fixing screws; connecting rod locknut link pin set screws; lifting fork lock nut (2) butterfly screws; the molding stations pull the screw (2). Refueling site and the number of refueling refueling site by table number per class lubricating oil refueling spindle hole cup (2) butter 2 2-3 times eccentric shell oil 1 cup butter 3 2-3 times bridge axle Oil Cup butter 4 2-3 times a lifter cam groove (ie large gear inside of the recess) butter class inspection pocket surface wipe dirt, add butter filling a five cam groove butter class inspection, as the case may refuel 6 GEARS butter class examination, as the case may fuel oil hole on the rod 1 7 8 lever swing fulcrum of oil on the surface of the oil 1 red core rod 9 of the second lift lever 10 surface oil 2 times 3, each classes before and after each transfer courses are required to hand-pressure test a few pieces, no problem and then open electric tablet. 4, in the tabletting process must always check the quality of the die, if there is lack of edge, crack, become a serious loss to be replaced to avoid damage to the machine malfunction and affect the tablet quality. 5, after use, the residual particles should be taken every day, rub the machine ministries. If the down time is longer, shall remove the die, the friction surfaces of each machine. Face wipe, coated with anti-rust oil, dust-proof clothing cast; immersed in oil saved die should wipe. 6, regularly check parts, twice a month. Five, TDP-5 single punch tablet machine Caution 1, should control the physical machine prior to initial use read the instructions carefully before using. 2, this machine can only operate in a certain direction (see handwheel or protective cover of the arrow), can not be reversed, so as not to damage the parts. When tabletting adjustment of particularly careful not to neglect. 3, belt tension adjustment: adjusted by two electromechanical adjusting nut on the floor. After adjustment locking attention. 4, no power with a hand tabletting, V-belts should be removed to reduce drag and wear. But not to large pulley also removed, both because of the large pulley flywheel effort effect. 5, electric tableting shall turn the handle on the hand wheel toppled, in order to avoid injuries during the operation. 6, both manual compression or electric tablet, before starting on the red core rod should be in the raised position and then start. If in the case of punching in the lowered position to start, it is just beginning to enter the start of the molded piece, this time due to the speed of the machine has not been going up less inertia, prone top car situation. (Ie after the punch into the die due to the resistance of the tablet and "dieback", the machine stops. Top of the car due to the load is large, often damaged machine analysis or burning motor). 7, after the top car approach ⑴ occurred in the electric tableting top car should immediately turn off the power, to avoid burning motor. ⑵ top car situation when lighter lever available on hands wheel to punch through the "dead" (but not reverse, so as not to repeat the feeder feeder, causing more serious top car). ⑶ serious top car, loosen the rod lock nut, pull the switch on the red core rod to rise in order to reduce pressure, sub handwheel tablet ejection. Then readjust tablet hardness. 8, in the tableting process should always check the quality tablet (tablet weight, hardness, surface finish, etc.), timely adjustment 9, before tabletting ingredients granulation process has a great impact on the tablet. Situations such as drug material and slippery, fillers, binders and other materials granulated formulation (the powder conditions, elastic particles, particles of proportion, water content, etc.), have a direct impact on the amount of pills. And often it can not be due to improper granulating ingredients into tablets, or even damage to the machine. Therefore, the machine can not be used to semi-solid or wet or very fine powder particle-free child tableting. If it is found in the use of pressure has been turned up considerably, although still pressed not pressed into tablets or tablets but appeared too loose from the floor, debris, pitting, off powder phenomenon. We should identify the causes of ingredients, etc., to be addressed. Adjustment must not blindly increase the pressure, as well as damage to the machine. In addition, some drug material pressed out of the tablet hardness was not much, but it has a certain toughness, which do not fall out of the city poor (typically from 1 to 1.2 meters high off the ground is not broken then), and therefore should be transportation and storage to meet the requirements for the degree not just from the hardness of view, in order to avoid tabletting pressure, damage to the machine. Six, TDP-5 single punch tablet machine common fault No. Category failure Cause of failure prevention and treatment of a car in the mold after punch into the "dieback", the machine stopped ⑴ pressure regulator too large; tablet ⑵ ⑶ excellent addition when repeated eccentric housing and spindle hole oil, rotational resistance is too large, or even the occurrence of serious wear and tear "killed" phenomenon ⑷ ⑸ start position of the belt is too loose improper ⑴ ⑹ hand hard enough to gradually adjust the pressure adjustment is not too much time to adjust, not the weight of the tablet excellent, ⑵ avoid duplication feed see No. 7⑶ keep lubrication Ruoyi badly worn or "killed", to be demolished repair immediately. ⑷ adjust the belt, see Precautions section 3, ⑸ see Precautions Article 6, ⑹ hand tablet at startup or to be more firmly on the punch through the lowest point. ⑺ approach the top of the car to see Precautions section 7. 2 generally dysfunctional dysfunctional moving parts friction surface oil, into the dirt, rust, worn parts with serious adverse regularly check the parts, clean and lubricate (see lubrication and maintenance section 1). If there was adverse circumstances must be repaired immediately, rendering even worsen damage to the machine. Undershoot rise when heavy or stop ⑴ due not only die surface or worn; or due to improper granulated ingredients to make the powder adheres to the surface of the punch and the die, increasing the sheet resistance. ⑵ lift cam badly worn or improperly adjusted ⑶ entering debris, so that the next time the red core rod and the die relative increase in mill. ⑴ inspection die stick mode if there is the phenomenon, according to the situation to change die repair or reprocess drug material. ⑵ check repair, kept clean and lubricated. ⑶ attention adjustment 3 vibration abnormal vibration ⑴ ⑵ mechanical parts and heavy wear loose screws ⑶ friction surface dry dirt ⑴ short of oil or entering regular checks, lubrication and maintenance see section 2, ⑵ regular checks, timely repair exchange has worn parts. ⑶ constant attention to clean and lubricate the friction surface, with particular attention to not be seen directly but the workload is the most important of the friction surface of the spindle and the eccentric. 4 spindle friction surface abrasion and rapid wear of the hole, and even burn oil, into the impurity kept clean and lubricated, the lubricating oil must be clean and free of impurities bridge shaft and sleeve wear rapidly - ditto on the red core rod and sleeve wear quickly above Ibid lift cam groove in addition to the above reasons as well as rapid wear: ⑴ ingredients granulation improper, or die surface only, sticky mold phenomenon, the film stingy resistance and lifting load and rapid wear of the cam groove, ⑵ lifting wheel due fit tight or rust and will not turn. ⑴ check die, if sticky mold phenomenon, according to the situation to change die repair or re-ingredient granulated. Remove ⑵ ⑴ rapid wear of the die surface repairs improperly adjusted, the punch and the die relative friction, improper ⑵ granulated ingredients, such as slip material is too small, the powder is too coarse and the like. ⑴ ⑵ further adjustment to reprocess drug material damage 5 Feeder and undershoot relative to damage when ⑴ the improper sheet adjustment and lower ascribed a model plane, ⑵ washed down screw loose, under the red rose out of the plane of the die mold installation and adjustment It should be noted immediately found loose screws in the end will die according to tighten the screws. And the lower mold damage the screw loose in the mold, the mold rise out of the mold platen plane. Above is the time to damage the red ⑴ adjustment reversal, causing collide ⑵ adjust the position when the red core rod is too low, turn the hand wheel cause collide adjustment note 6 unloading die hard punch, punch or the lower mold Take out ⑴ in the hole punch tablet press die size or pore size failed to meet tight fit mesa rusty ⑴ ⑵ found that line repair tight fit ⑵ change should be installed when you install Note wipe the mating surface and coated a film thin layers, for a long time without removing the die should wipe the mating surfaces coated with anti-rust oil, properly preserved. 7 overlapping sheet feeding twice pressed into a tablet in the adjustment has not been top of the handwheel and reverse repeat feeder feeding, resulting in overlapping slices. Be careful not to reverse the adjustment. Has been repeated but not to overlap sheet feeding can slowly reverse the hand wheel on top of the tablet to flick repetitive material, pull out the pills, Ruoyi pressed into overlapping pieces and the top of the car, press the top car situation treatment (see Precautions section 7) 8 jumper and debris pill was shot, too bouncing or broken pieces ⑴ the improper regulation under blurted surface below the plane of the mold. When the tablet is blocked out and jump even be crushed. ⑵ screw loose in the mold, the mold barrier rises to film ⑴ see page 4 2 ⑵ adjustment tighten the mold 9 flash chip and cracking tablets from the top of the mold in the circumferential surface is scratched, and even break up the tablet ⑴ finish in failure mode or tablet circumferential surface abrasion wear and because the film does not tend to make the pill was well capping. ⑵ ingredients granulation improper occurred stick mode, the result is flash chip or crack sheet. ⑴ replace the mold (Note: In the mold side can wear over and after installation, use the other side) ⑵ reprocessed material 10 drug pills tablet surface pitting not only pits or appear Uncovery phenomenon ⑴ ⑵ punch surfaces only ingredients granulation Improper repair exchange punches ⑴ ⑵ reprocessing spice loose pills 11 pills helium enough, loose friable, not enough pressure from the floor and other ⑴ ⑴ ⑵ ingredients granulation improper adjustment pressure (see page 4 Article IV) ⑵ reprocess drugs unstable sheet material 12 heavy weight difference is too large ⑴ punch fastening screws loose, the lower punch is raised to feed the filling volume. ⑵ butterfly screw loose, lower regulating wheel rotation, changing the filling amount, ⑶ particle size elastic and uneven