Injection molding machine Quick Die Change System, Quick Die Change System

Hunan one thousand ho electromechanical quick die change systems, independent production of one of the manufacturers. Injection molding machine Quick Die Change System safely and quickly. Hunan one thousand ho electromechanical products already sold to Foxconn and other brands. Since its establishment in 2002, our products have the public praise, celebrate Quick Die Change System technology breakthroughs, and promote the implementation of large manufacturers of years ago. Wish urged limited quantities, please call: 4OO-6O7-3O32 www.hnqianhao.cn Application: electric magnetic thousand Hunan Mechanical & Electrical Quick Die Change System as one of the most complete solution, injection molding machinery, punching machine, used on the fixed mold clamping machinery has successfully met the advanced manufacturing process of small-volume, multi-class real-time production and JIT replacement fast growing demand. Electric magnetic SMED system introduced electric magnetic quick mold change systems is the use of electrical pulses on and off the magnetic change the mold of the new magnetic system, using different characteristics of different magnetic materials are designed to best magnetic circuit, through electronic control system for the distribution of the magnetic circuit of the internal control and conversion, so that the balance within the system itself, characterized as external degaussing (DEMAG) that relaxed state of the permanent magnetic field; or released into the template work surface, characterized by external magnetization (MAG) that mold clamping state. A magnetically clamped mold avoids deformation and avoid the influence of internal tension. Clamping force evenly distributed over the entire contact surface. Rather than as a traditional method of entrapment entrapment as a few points. Mold injection molding, stamping out of the product consistency. Thousands ho electric magnetic quick mold change systems mainly for traditional injection molding machines, presses, die mold clamping machine for a long time, complex operation, low security and design, the system uses electronically controlled permanent magnet fixed template as a template and dynamic template, just after a simple demagnetizing action, you can replace the mold clamping and truly three minutes for mold, it can be installed into a new machine Taichung, as standard sales to final customers, but also for being able to use The machine to be transformed into a traditional machine has three minutes SMED function without changing the structure of the original machine, both practical and convenient. A quick die change ---- mold replacement and installation time by more than 10 times faster mold replacement ---- mold replacement and installation time savings of more than 90%, for the current "multiple batches of a small amount of" high speed competition, enhance the competitiveness of enterprises, so fast, on-time delivery, reduce production costs, saving production time. Typical applications are as follows: Thousands of customers have been served ho electric magnetic quick mold change systems for different industries to bring great savings and convenience, as we continue to develop, installed in different parts of tonnage injection molding machines, presses The system clamping machine has reached hundreds of sets. Magnetic template template using magnetic block plate processing on a dedicated CNC, more compact, more rigid, more solid. Magnetic internal template using high temperature resistant performance and dynamic impedance special import epoxy sealed magnetic coils and magnets, seal height slightly to avoid excessive temperature rise between the mold and the magnetic template than the pole surface air gap . Magnetic template drilled holes for mounting the fixed and movable mold - mold ejection hole edge with positioning ring used to quickly locate the mold. Magnetic template is provided inside the junction box, to avoid damage, and waterproof and have high impedance characteristics. Rectangular steel plate extend to a large area around the magnetic pole, can increase the contact area of ??the magnetic templates and the mold, the mold is fixed more stable. Magnetic sensor switch in the neutral region template placement induction switch, used to detect mold contact state, in order to ensure the injection molding machines, presses running and ensure operator safety. ECU electronic control unit is designed in accordance with the latest international standards. Have good flexible interface for any old injection molding machines, presses equipment, is the perfect embodiment of high technology. All control and operating functions can be easily implemented remote controller. Mold installation staff can safely stand on the injection molding machine, mold all operations carried out punch installation. Three safety devices must pass three security devices, operating systems can be opened, to further ensure the safety performance. Electromagnetic sensors electromagnetic sensors to detect the magnetic pole by some saturation intensity, detection of normal, injection molding machines, presses should be operated. Standard configuration of magnetic and magnetic dynamic template Template electronic control unit, IP54 electrical control box with a centering ring, injection hole, the top of the hole, with a PLC interface, magnetization / demagnetization buttons, lights, remote control micro switch magnetic sensor magnetization / demagnetization cable, power cable, then plug the instructions accompanying the screws one thousand ho electric magnetic template technical parameters: power three-phase AC380V ± 10% output magnetizing time 0.1 ~ 0.9S adjustable silicon conduction angle 0 ~ 180 ° adjustable output current per channel ≤DC60A pole size 47X47,70X70; nominal suction 7kgf / cm2--18kgf / cm2 thousand ho electric magnetic template conditions 1, ambient temperature: -10 ℃ a + 40 ℃; 2, relative humidity: ≤90% (20 ℃): 3, environment: the place of use shall be non-conductive dust, explosive, flammable and corrosive gases; 4, the input voltage fluctuation range: ± 10% or less. Safe, robust thousand ho SMED system does not require energy at work, permanent magnet suction alone clamp the workpiece, to avoid the risk of electromagnetic quick mold change systems when a sudden power loss and magnetic drag damage arising from loss of mold. Predictable permanent clamping force of up to 15Kg / cm2 or more, very strong and constant, but do not decay with time, there is a great safety. Practical, efficient use of thousands of ho quick change die system is very simple, fast, sucker no internal moving parts, durable, maintenance-free, practical. Each control channel of the working time is not more than 0.5 seconds, with the release of clamping efficiency is very high. P LC interface implementation of computer remote control, increased automation, no fever phenomenon, no heat distortion. Economic, environmental thousand ho SMED system is only used within 1-2 seconds of magnetization and demagnetization process of power, the work does not use any energy and can produce safe, strong, efficient power, in addition to the traditional province of mechanical, hydraulic, Pressure fixture electrical, hydraulic, pneumatic and accumulator configurations avoid leakage of oil, gas and clamping bolt fatigue damage and the resulting insecurity risks, while saving energy, both economic and environmental. Fast, convenient thousand Hao Quick Die Change System in the injection molding machine, punch for quick die change clamping systems and can greatly improve the efficiency of retooling - like retooling and clamping operation takes only three minutes. Large mold changeover time from more than two hours to 10 minutes. Clamping force evenly distributed in the mold and sucker contact surface 10 mm, no stress and deformation of the mold, the mold better ensure the accuracy and consistency greatly improve the quality of injection molded parts, punching pieces, reducing the die wear and tear, to extend the use of molds lifetime. Any tonnage injection molding machines, punch die any weight can guarantee the normal work. Space-saving, durable electric magnetic DM-QMC quick mold change systems because there is no use of plate and other pneumatic, hydraulic components, save more space, so that the injection molding machine, punch die all peripheral devices are easier to maintain and operation. To prevent any damage to the injection molding machine back, punching parts. Without modifying the threaded hole, the surface does not need correction. Injection molding machines, presses and preserve lasting magnetic template. Easy operation panel operation instructions clear, easy to operate quickly, within one minute of any non-professionals can master operating essentials. An ordinary worker dies installation, no special skills, you can stand the injection molding machine, punch out easily replace the mold. Replacement process large molds, you can reduce the operating personnel 1-2, reduce labor costs. Reduce investment costs - time investment, no fixtures, pneumatic components, hydraulic components and other additional costs. Does not require periodic replacement parts. No loss of production. Magnetic chuck clamping force evenly distributed in the entire template in contact with the disk surface of the mold, so the back of the mold without force "cavity", to better ensure the accuracy of the mold, greatly reducing the mold losses, improve mold life. Almost zero maintenance costs increased rapidly changing the mold injection machines, presses and production capacity, while maintaining the temperature inside due to injection molding machines and punch the main components and reduce waste generation is almost zero maintenance costs; no relevant screw nut additional costs clips, special tools, and other aspects of the oil discharge; no need to press the injection molding machine templates and electronically controlled permanent magnet magnetic template SMED system maintenance; replacement of mold within one second when the operation requires only electric power forever Magnetic Quick Die Change System, other times without energy consumption.