JD-01 optical and electrical integration control training device JD-02 optical and electrical integration control training ..

(A) technical parameters: 1, the input power supply: three-phase four-wire ~ 380V ± 10% 50Hz 2, the working environment: Temperature -10 ℃ ~ 40 ℃ Relative humidity ≤85% (25 ℃) 3, Total power consumption: ≤ 1.5kVA 4, security: a voltage-leakage protection devices and current leakage protection devices. Comply with national safety standards. High insulation safety socket and high-strength safety type test leads with insulation jacket. (B) the device structure, electromechanical integration training device consists of profile training sets, the rotary feeding mechanism, pneumatic manipulator, material handling and sorting mechanism, PLC module, inverter module, button module, power modules, each types of sensors, materials, I / O interface board, and so trachea components. 2, the power modules (DC24V) three-phase power switch (with leakage and short circuit protection), Fuse, single-phase power output, three-phase power output, power sockets, switches and power supply and other components. 3, the button module from the emergency stop button, switch, reset button, self-locking buttons, lights and other components. 4, the feeding mechanism by the photoelectric switches, warning lights, DC geared motor, the mechanical structure of the material on the turntable and other components. 5, pneumatic manipulator mechanism comprises a single-cylinder, double rod cylinders, rotary cylinders, grippers, magnetic switches, cushion valve, solenoid valves, solenoid valves, mechanical structural parts and other components. 6, the belt conveyor mechanism comprises a three-phase gear motor (380 V, output speed 40r / min) 1 station, flat belt 1200 × 40 × 1 mm 1 strips 7, the material sorting mechanism by a single rod cylinder 3, magnetic switch solenoid valve, inductive sensors, capacitive sensors, object guide groove 3, the mechanical structure and other components 8, each unit has a unified terminal blocks, all connections are numbered, and the components of the control cables must be lead to the connector group, then the group unified by the terminals for wiring distribution. 9, PLC and inverter package of training assessment unit Mitsubishi brand, specifically: 10, all PLC module requires short-circuit protection device. No. Name Model and specifications host FX2N_48MR 2 1 Mitsubishi PLC Mitsubishi inverter Power supply: AC380V, output power ≥0.75KW http://www.dgdzsb.com/product/1219.html (c) training program 1, the pneumatic system installation and commissioning of the project: pneumatic directional control installation circuit; pneumatic speed control loop are installed; the swing control installation circuit; pneumatic sequential control installation circuit; pneumatic manipulator device 2 installed, the electrical control installation and PLC program circuit preparation items: motor reversing control circuit connected to the control program to prepare; the motor speed control circuit connected to the control programming; pneumatic directional control programming; pneumatic motion control programming sequence; pneumatic manipulator control programming; belt conveyor control programming ; electromechanical equipment control programming; automatic production line control programming. 3, adjusting the mechanical and electrical equipment installation and commissioning project gearing concentricity; installation and adjustment of the belt conveyor; transfer robot equipment installation and commissioning; object sorting installation and commissioning of equipment; feed equipment, installation and commissioning; automatic production line equipment Installation and commissioning. 4, the automatic control system installation and commissioning project installation and commissioning a variety of sensors; robot automatic control; automatic conveyor belt; automatic control of electromechanical integration equipment; installation and commissioning of PLC control systems; installation of automated production lines and debugging. 5, electromechanical integration training assessment means for assessment or skills competition, professional capacity requirements can be investigated: Assembly and adjustment capacity of mechanical components; mechanical and electrical equipment installation and debugging capabilities; and electrical installation capability; installation and commissioning of pneumatic system capacity; the ability to write a control program electromechanical integration equipment; installation and debugging capabilities of automatic control system JD-02 training electromechanical integration control means (a) the technical parameters: 1, the input power supply: three-phase four-wire ~ 380V ± 10% 50Hz 2, the working environment: Temperature -10 ℃ ~ 40 ℃ Relative humidity ≤85% (25 ℃) 3, Total power consumption: ≤1.5kVA 4, security: a voltage-leakage protection devices and current leakage protection devices. Comply with national safety standards. High insulation safety socket and high-strength safety type test leads with insulation jacket. (B) the system structure; mechanical and electrical training device, made of aluminum alloy rail training bench, electromechanical integration equipment parts, PLC module, inverter module, button module, stepper motor drive modules, power modules, terminal blocks and a variety of sensors and other components. The overall structure of an open and demountable, students are free assembly and commissioning feed detection section, material handling components, material sorting parts and automated production lines, electromechanical integration equipment; PLC module, inverter module, button module, stepper motor drive module, modules and other conventional means may be any exchange and combination of electrical and mechanical equipment installation and commissioning, PLC control procedures for the preparation and operation, installation and commissioning Assembly and commissioning the inverter speed control system, PLC control system, light mechanical and electrical integration Assembly and commissioning and other professional knowledge and skills of teaching and training equipment. I light Electromechanical Training PLC module / O terminals, the terminals of the inverter, each common module and the PLC connection terminals are connected to safety sockets, use wire with safety plugs for circuit connection; each command switches, photoelectric switches The circuit sensors and indicating element, then connected via the terminal block. Plug cable circuit connected to the terminal circuit card combination, both to ensure the students' basic skills training, formation and consolidation, but also ensure that the circuit connection for fast, safe and reliable. (C) the device main configurations: 1, table 1800 × 800 mm, aluminum rail training sets, you can install the feeding mechanism, robots, transmission sorter 2, the power module: three-phase power switch (with leakage and short circuit protection) 1, fuses three, single-phase power socket two, Secure Sockets 5 3 button modules: switching power supply 24V / 6A, an emergency stop button, switch two buzzer 1 reset Button yellow, green and red each one, self-locking button yellow, green and red each one, 24V LED yellow, green and red each 2; 4, PLC Master Module: FX2N-48MR (including programming cable, software ) with 485 communication module. O points connected to the module panel big security outlet and has associated protective measures. 5, the drive module: E540-0.75kW, input and output points connected to the module panel big security socket. 6, stepper drive module: three-phase, current ≥5A 7, feeding mechanism: include artifacts library, the workpiece locking device, the workpiece ejection means. There are 8 transport mechanism pit workpiece library, linear cylinders, photoelectric sensors, work positioning devices include: linear movement means, the workpiece take delivery devices. There are stepper motors, thin cylinder, swing sets, double guide rod cylinder, pneumatic finger, trip switches, magnetic switches, etc. 9, processing agencies: including workpiece handling device, the workpiece machining apparatus. There are 10, finished sorting mechanism guides, linear cylinder, thin cylinder, the workpiece clamping devices include: belt transmission lines, finished sorting device. There are straight belt conveyor line, straight cylinder, three-phase asynchronous motors 11, the assembly mechanism: including assembly workpiece libraries, assembly workpiece handling devices, assembly devices. There are artifacts libraries, swing sets, guide rod cylinder, pneumatic finger, linear cylinders, photoelectric sensor 12, the touch screen: Mitsubishi touch screen, 5.7 inch 13, terminal blocks: Terminal block side member to be connected (student self-wiring), the other side has been connected and secure the bottom of the socket. 14, safety harness: 1 set, matching the number and length of training must meet the requirements. 15, PLC accessories: cables, software, CD-ROM 16, gas supply, power supply: Requires shunt is connected to the desktop through the GFCI power, mute pump, gas. (D) test content can be achieved: The training device capable of electrical and mechanical equipment installation, PLC application technology, electrical control individual training program teaching technology, automatic control technology, mechatronics technology expertise module can be performed comprehensive skills training electromechanical integration equipment, pneumatic systems, automatic control systems. 1, the actual operating unit module provides the following training content: Reversible motor control and more training; Y- △ starter motor control circuit training; automatic shuttle table control training; sequence of three motor control entity training (with motor kind); simulated small-scale production line control training. 2, basic training project to be completed as follows: the drive panel function parameter setting and operation training; the drive motor to move the control, start and stop control; multi-stage motor speed control 3, pneumatic technology teaching and training (selection of the configuration of the device The single rod cylinder, single out pneumatic actuators double-cylinder, rotating cylinder, etc., and a single solenoid valve, double solenoid valve and magnetic switches and other pneumatic control components, to be completed following Pneumatics Teaching and Training Project ): Pneumatic direction control circuit; pneumatic speed control loop; swing control loop; pneumatic sequence control circuit; pneumatic lifting device; pneumatic manipulator apparatus; pneumatic system installation and commissioning; 4, the electrical control technology and PLC application technology teaching and training (optional The device configuration PLC module, inverter module and command switches, sensors, etc., to be completed by the following PLC application technology teaching and training programs): the motor reversing control circuit connected to the control program; the motor drive circuit and the connection control procedures; pneumatic directional control procedures; pneumatic sequential operation control program; pneumatic manipulator control program; belt conveyor control program; pneumatic machine control program; electromechanical integration equipment control program; automatic production line control program. 5, mechanical and electrical equipment installation and mechatronics teaching and training (optional electromechanical integration equipment component of the device configuration, PLC module, inverter module and command switches, sensors, etc., to be completed by the following mechanical and electrical equipment installation and Mechatronics teaching and training projects): adjustment of the coaxial transmission; installation and adjustment of the belt conveyor; installation and commissioning of the feeding mechanism; object sorting installation and commissioning of equipment; feed equipment, installation and commissioning; processing mechanism mounted and debugging; installation and commissioning mounting mechanism; automatic production line equipment installation and commissioning. 6, automatic control technology teaching and training (electromechanical integration equipment parts using the device configuration, PLC module, inverter module and command switches, sensors, etc., to be completed by the following mechanical and electrical equipment installation and Mechatronics Teaching and Training Project ) proximity switch; sensor mounting and position adjustment; manipulator automatic control; automatic conveyor belt; automatic control of electromechanical integration equipment; installation and commissioning of PLC control systems; installation and commissioning of automated production lines; touch-screen technology.