HYJXZT-2 mechanical assembly skills integrated training platform

HYJXZT-2 mechanical assembly skills integrated training platform I. Product Overview: mechanical assembly skills integrated training platform based on mechanical, electrical and mechanical type of secondary vocational school-related teaching standards, in close connection with industry and corporate needs, the platform docking skills National occupational standards, the ability to fit their actual job requirements, such as "mechanical equipment installation work National Occupational Standards," "machine repair fitter", "combination machine operator National Occupational Standards"; platform industrial scene typical tasks for the practice projects to implement project-based teaching, to facilitate students in "learning by doing, learning to do", a workable and practical. Machinery and equipment by completing the commissioning, operation and commissioning process knowledge map and assembly process preparation, assembly and adjustment of components, assembly and adjustment combination of machine tools, machine tools and machine components typical, assembly and quality testing equipment and other skills, improving students' comprehensive career ability of vocational specialty mechanical assembly manufacturing training room construction play an exemplary and leading role. Second, the technical performance: Input power: three-phase four-wire (or three-phase five-wire) ~ 380V ± 10% 50Hz platform capacity: <0.5kVA Working environment: Temperature -10 ℃ ~ + 40 ℃ Relative humidity ≤85% (25 ℃ ) Altitude <4000m miniature asynchronous motors: Voltage 380V, power 60W AC gear motor 2: 1 power rating 90W, reduction ratio 1:25; 1 power rating 40W, reduction ratio of 1: 3 Dimensions: 1500mm × 700mm × 1175mm (training sets), 900mm × 700mm × 750mm (console) Security: a current leakage protection, safety in line with national standards Third, system composition and function of the device can be achieved purely mechanical automatic processing function, a shift to a power box equipment to provide two-way transmission power, power all the way through the electromagnetic clutch control opening and closing of four degrees of precision dividing head, the installation of four eccentric clamping fixture on the bench precision dividing head, dividing head in indexing process workpiece automatic feeding, the eccentric clamping fixture of the workpiece clamping, machining a workpiece finished by a cam shaft were so eccentric clamping lever release clamp the workpiece feed tray fell; all the way through flexible coupling connection bevel gear shaft, bevel gear drive distributor is divided into two, all the way from the bevel gear, cylindrical cam drive to achieve automatic drilling feed, retraction function; fitted with adjustable disc-shaped cam on the camshaft cylinder limit switch means for controlling the electromagnetic clutch can work state, the dividing head with automatic drilling machine, automatic marking machine with action; another route double universal coupling, rack and pinion linkage mechanism controls the automatic marking machine tapered roller clutch, automatic marking machine driven by three-phase asynchronous motors to achieve Seal crankshaft beat function. Fourth, the device consists of training units, variable speed power boxes, precision dividing head, workpiece clamping device, automatic drill feed mechanism, automatic marking machine, coupling, electromagnetic clutch, the gear rack link mechanism assembly components and detection tools. Variable speed power box modules: a power source to provide power, speed gear after the realization that there are two power output. Box structure is mainly composed of the four axes, an input shaft, a drive shaft and two output shafts, two output shafts at 90 ° angle, to be completed by a two-axis gear input shaft output. To be completed by the transmission power box assembly process and the accuracy of detection training. Precision indexing head modules: mainly by the worm, box, cone bearing, unloading type device, countertops and other components, using the structure of industrial universal dividing head, through the electromagnetic clutch can be achieved with a quarter of the tables were degrees. Precision indexing head can complete the assembly process and the accuracy of detection training. Workpiece clamping device modules: four eccentric clamping fixture composed of four clamping devices distributed at 90 ° precision indexing head mounted on work surface, enabling positioning of the workpiece clamping. Workpiece clamping assembly process can be completed and the accuracy of detection training device. Automatic drilling feed mechanism module: automatic drilling machine can drive to realize feed, retraction, and other functions. The main power of the motor by the automatic drilling machine, cylindrical cam mechanism, dovetail slide plate, adjusting screw mechanism, bearing, linear guides, bevel gears and other components. To be completed by the cylindrical cam mechanism, dovetail slide mechanism, linear guides and other precision assembly processes and detection training. Automatic marking machine modules: mainly by the crankshaft, bearings, tapered roller clutches, guide means against the head, pinch, cabinet, power motors, bearings and other components, the workpiece can be automated marking, marking the first free to change . Marking can be done automatically and precision assembly processes detection training. Coupling modules: an elastic connection coupling, hard-wired coupling, cross universal couplings and other components. To complete the assembly process and the accuracy of detection training couplings. Cam-controlled electromagnetic clutch module: the main by the electromagnetic clutch assembly electromagnetic clutch coupling flange, disc-cam, limit switch, drive shaft, bearing, bearings, helical gears and other components. To be completed by the cam-controlled electromagnetic clutch assembly technology, precision adjustment, testing and electromagnetic clutch disc cam action with the training and so on. Rack and pinion linkage mechanism module: crank, connecting rod, gear, rack, bearing, bearings, shaft, etc., by adjusting with the rack and pinion linkage mechanism to control the automatic marking machine tapered roller clutch open co. To complete the assembly process and the accuracy of detection training pinion linkage mechanism. Assembly and testing tools: configure common assembly tools and testing tools, through the application of measuring tools, master Tools practices. Fifth, the mechanical assembly skills, integrated training platform means the basic configuration No. Name Model and specification Quantity Note Training station Training station Dimensions: 1500mm × 700mm × 1175mm; all-steel, with storage cabinets underneath the table, the top and right side cabinet with 2 drawers; bottom fitted with four casters for easy mobility and layout. Cast iron plate: 1100mm × 700mm × 40mm. 1 set of electrical control module electrical control module Dimensions: 400mm × 700mm. Including a three-phase leakage protection, three-phase power indicator light, the power switch, the system power-control button, phase sequence protection, emergency stop switch, power system control units. A variable speed power box main configuration: box, drive shaft, cylindrical gears, bevel gears, bearings, key, end caps, bearings and the like. 1 set of coupling the main configuration: elastic connection coupling, hard-wired couplings, universal joints, keys, shafts, bearings, bearing, cap and so on. 1 set of cam-controlled electromagnetic clutch main configuration: Disc Cam, Disc Cam adjustment mechanism, limit switches, solenoid clutch assembly, drive shaft, helical gears, keys, shafts, bearings, bearing, cap and so on. 1 set of precision indexing head mainly configured by: box, worm, worm, bearing, bearings, worm shaft, table, unloading type device, spacers, key, retainer, cover and so on. 1 set of workpiece clamping device main configuration: eccentric, the clamp base, clips, pins, springs, cams handle, cam lever handle and so on. 1 set of automatic drilling feed mechanism main configuration: cylindrical cam mechanism, bearing, linear guides, bevel gear mechanism, dovetail slide plate, screw adjustment mechanism, bracket, shafts, end caps, bonds and the like. 1 set of automatic marking machine is mainly equipped with: crankshaft, bearings, tapered roller clutches, guide means against the head, pinch, box, bearings, bearing, cap and so on. 1 set of rack and pinion linkage mechanism main configuration: gear, rack, crank, connecting rod, bearing, bearings, connecting rods and other regulatory agencies. 1 set of accessories, manual, spare screws, rust and oil, and clean fuel tank and other parts boxes. 1 set of tools, measuring configuration No. Name Model and specification Quantity Note vise 1501 Taiwan crossed plate 300 × 300 1 块 pistol drill GBM350RE 601 13A 743 1 个 copper rods a Φ18 Φ14 × 250mm and φ30 one for each 1 2 extraradical snap ring pliers straight mouth 7-inch, 7-inch curved mouth twisted each one bar M3 ~ M12 (1/16 "~ 1/2") 1 wrench wrench 14-17, plum opening combination wrenches 7,17, Allen wrench, adjustable wrench 150mm, 250mm, round nut wrench M14, M16, M27 each a la 150 a hammer Iron Hammer (1.5 pounds), rubber hammer each one bearing sleeve removable sleeve 1 set of calipers 6 vernier caliper: 0 ~ 300mm, depth vernier caliper: 0 ~ 200mm 1 把 Lever dial indicator dial indicator: Measuring range: 0 ~ 0.8mm, Division value: 0.01mm; dial indicator: Measuring range 0 ~ 10mm 1 set of magnetic Table Block large and small each one two flathead screwdriver through the core 10 "a micrometer measuring range: 0 ~ 25mm 1 had stuffed ruler measuring range: 0.02 ~ 1.00mm 1 把 Square a steel ruler 500mm 1 of the relevant product HYJXZT-1 mechanical alignment technology integrated training device HYJXZT-2 mechanical assembly skills integrated training platform HY-D38 type "plastic mold design and manufacture of" multimedia design simulation experiment device HY-D32 type "stamping die design and manufacturing." multimedia simulation experiment device design HY-D70 type "mechanical principle" design multimedia simulation experiment device HY-D82 type "Mechanical Foundation" multimedia design simulation experiment device HY-D34 type "metal technology" multimedia simulation experiment device design HY -D35 type "hydraulic transmission" multimedia virtual simulation experiment device HY-D36 type mechanical drawing three-dimensional mapping design multimedia training device HY-D40 type mechanical drawing three-dimensional mapping design multimedia training device HY-D30 Mechanical Engineering Drawing Geometry multimedia Training Equipment