Jiangsu and Zhejiang wide green metal surface treatment alternative zinc-nickel-chromium

A new generation of energy saving special surface alloy catalyst solution I. Overview metal surface rust, corrosive phenomenon is well known, for metal surface treatment - Plating technology came into being, it has been one hundred years History, through anodic dissolution, adsorption principle cathode in a variety of easily oxidized metal surface of the device to form a protective layer. With the expansion of plating technology applications, its shortcomings are becoming evident, for example: 1, a large investment in equipment, preparation of high technical standard plating bath, strict requirements, so that the average investor and stop looking; 2, the production requires DC, Large energy consumption; 3, high cost, the use of expensive plating metal anode, and therefore limits its scope of application; 4, the production process have cyanide gas, waste water discharge, seriously endanger people's health and the environment. National authorities have declared repeated demands to stop handling new electroplating factory approval, for not handle waste electroplating factory will be discontinued. But with the development of market economy, surface treatment applications gradually expanded, market demand increasingly urgent. To this end, the center reference surface material handling foreign advanced technology, combined with China's raw materials markets, Chinese Academy of Sciences under the assistance of the relevant departments, Ministry of Chemical Industry, the Ministry of Metallurgy and the Ministry of Science, etc., after years of painstaking research, now successfully developed an alternative plating metal surface treatment of the best project - a new generation of environmentally-friendly special alloy catalytic liquid surface. It's come to our metal surface protection industry to a new milestone, creating a new era of metal surface protection industry experts at the meeting, the Chinese Academy of Sciences, Ministry of Metallurgical Industry units and experts were given a high Evaluation. "People's Daily", "Economic Daily", "Science and Technology Daily", "Daily Worker" and other newspapers have done a report, CCTV technology has done a lot of special interview section. The products have been declared by the national anti-corrosion properties, identification and Chinese Academy of Preventive Medicine sanitation sanitation test, and the State Intellectual Property Office patent application pending number: 00103464.2. Second, product characteristics: The product is easy to purchase several chemical raw materials are mixed, with the following characteristics: 1, non-toxic, tasteless, no waste emissions, the human body does not constitute a hazard to the environment does not cause pollution, is strongly advocated promotion green products. 2, the process is simple, quick and easy to use, no external power supply, can be directly placed in the catalytic plating solution soak for 20 to 40 minutes to form a surface bright as a mirror, with a Midas touch effect, magically The iron into a stainless steel, both beautiful and durable. Whether it is a catalytic liquid production, or processing of the workpiece, production operations are very convenient, easy to purchase all of the use of domestic raw materials, very suitable for enterprise single piece or mass production. 3, low cost per square meter cost about 10-15 yuan (according to the requirements of the plating, surface catalysis different thickness, costs fluctuate, such as purely decorative surface, cost is only 3-6 yuan per square meter), only 1/3 chrome plating, stainless steel 1/4. 4, and base metal parts combined with high strength, generally 350 ~ 400Mpa, can not afford to skin, not falling, never rust, while maintaining the original mechanical properties of the metal base member, and increase the wear resistance, corrosion resistance. 5, the surface alloy layer of uniform density, regardless of the shape of complex surfaces sink hole, deep hole, the pipe wall, corner and other products, surface treatment can be carried out, no pitting, no porosity. 6, corrosion resistance, surface treatment after the product is an amorphous coating, because no grain boundaries, so particularly excellent corrosion resistance (Table 1). While the high surface hardness, heat-treated, the coating surface to form a mixture of amorphous and crystalline, the hardness of up to 1200HV (Table II, Table 3). 7, the surface of the rear catalytic treatment is an amorphous, i.e. in a substantially planar state, lubricity, and therefore a small friction coefficient, good non-tackiness. 8, imitating nature better. No sophisticated technology current density is too large phenomenon, no sharp corners or edges protruding portions excessive thickening, after processing does not require grinding. 9, controllable thickness. Size can be used to repair parts of the surface and tool and die because of grinding or wear caused by ultra-poor, so scrap parts reuse. 10, coating other performance indicators: Microstructure: alloy, non-magnetic melting point: 860 ℃ ~ 880 ℃ Density: 7.8g / cm3 stress: stress within the steel hardness less than 7Pa: plated 550HV, appropriate heat treatment up to 1200HV Gloss: L2 or 8 to 11 △ binding force: combined strength on steel or aluminum above 400MPa, much higher than electroplated nickel, chromium, etc. Table I: Performance corrosive media concentration temperature corrosion rate mm / yr alloy layer After the catalytic material hardness before hardness catalytic products: Cr18N19 stainless steel sulfuric acid 10% 25 ℃ 0.02102 1.5 ~ 1.8 hydrochloric acid 10% 25 ℃ 0.05213 1.5 ~ 1.9 caustic soda 10% 25 ℃ 0.00013 0.04 ~ 0.05 salt 3.5% 25 ℃ 0.00121 0.05 ~ 0.5 Table II hardness after heat treatment, powder metallurgy hardness HV202 HV576 1085 1120 1180 steel HV190 HV554 1115 1186 1200 Iron HV222 HV501 1092 1132 1198 steel HV127 HV528 1104 1082 1192 Copper HV127 HV510 1135 1109 1200 Table 3: alloy layer and plated Plating Performance Comparison Comparison Project layer alloy layer to the appearance of dark to bright light layer of semi-bright amorphous crystalline structure density 8.9 7.9 poor uniformity hardness (plated) after heat treatment HV200-400 HV519-HV572 hardness unchanged HV824 - HV933 wear pretty Good Excellent porosity level of corrosion resistance in Table A Table 4: Green selection evaluation criteria issued by the Institute of Chinese goods name evaluation standard artificial floor free formaldehyde emission of less than 30.0mg / 100g metal plating bath can not use a glass containing cyanide must not Acute toxicity logs cut leaded glass kitchen furniture health may come in contact with food Firewood and artificial stone surfaces may not be used precious trees, logs must be marked origin Table 5: alloy layer and plated in HF (40%) in resistance Comparison Sample No. corrosion treatment sample weight (g) after corrosion Weight (g) Loss (g) the corrosion rate (g / 10 days, dm) catalytic 86.4511 86.4752 86.4570 86 2 gain. 6444 0.0013 0.0010 0.00014 0.00020 3 4 86.8332 87.0230 87.0220 87.8621 86.7054 87.7384 weight gain 1 5 86.0320 87.5788 0.4532 0 plating 87.2541 86.6543 0.5998 .84300 .65600 2 3 4 87.0574 87.0918 87.0888 86.6823 0.5931 0.0030 0.00430 0.84700 5 90.2710 89.7932 0. 4786 0.60400 11, the production process is simple, small investment in equipment, a wide range of applications: 1), the aviation industry: all kinds of valve, valve, fittings, instrument case, dial indicator, gyro, nuts, screws, washers , profile; reinforcing plates, pitot, shrouds and other anti-rust, corrosion, reinforced parts. 2), the automobile industry: the use of spare parts in the automotive industry after the catalytic treatment of corrosion, wear resistance enhancement can be used to shape complex gear, radiator, fuel injectors, brake pads, shock absorbers and carburetor, universal joints, heat sink, dashboard, pointers, all kinds of pipe, controls, connectors, spacers, screws, nuts and so on. 3), petroleum, chemical industry: As the use of catalytic surface treatment containing hydrogen sulfide environment of oil and gas, acid, alkali, salt and other chemical etching medium to have excellent corrosion resistance, so oil facilities, pipelines and various in valve, pump housing, industrial equipment, heat exchangers, shaft, sleeve, tube, leaf rust in the wild type and equipment has been widely used. 4), the textile industry: Textiles scraper, feeding the guide bar, spindle ratchet, textile needles, spinning top need rust protection, increased smoothness and not sticking parts. 5), metal, mold, food, medicine and other areas: lock, lock shell, safety chains, key chains, door skirting, window latches, window frames, wind hook, security doors, screwdriver, wrench, measuring tools, flat , injection molding, zinc die casting, extrusion molding, printing rollers, canning machinery, tweezers, scissors, dishes, television antennas, radar antennas, washing machine shell, shell refrigerator, fan blades, nets, sewing machine parts, bicycle parts watch shell. 6), can be implemented in a non-metallic surfaces such as plastic catalyze, with ornamental and practical one. Third, the production conditions and investment budget: the production of this product without heating, at normal temperature and pressure mixing and stirring, investment in equipment according to the scale of production. 1, plant: 20-100 square meters 2. Investment budget: (1), alloy professional production of environmentally friendly catalytic surface was small scale (200 tons) of production equipment: reaction tank (homemade) one of about 1,000 yuan, stirring device (homemade) and an auxiliary tool 300 yuan, a total investment of 1,300 yuan a small scale. Medium-sized (annual 400 tons) production equipment: reaction tank (homemade) one of about 2,000 yuan, a stirrer and aids about 1,500 yuan, 3,500 yuan total investment of medium-sized. Large-scale (1000 tons) production equipment: two sets of the reaction vessel of about 5,000, about 2,000 yuan stirrer Taiwan, other aids 1,500 yuan, a large-scale total investment of 85 million. (2), the use of environment-friendly surface alloy catalyst liquid processing products 3, liquidity 3000-6000 production equipment for the reaction tank (500 liters capacity) investment of 30 million yuan, users can calculate their own according to the processing scale. Fourth, the production cost and economic analysis (in dollars per ton of product): 1 ton of catalyst solution (working solution) Production costs: (A + B liquid solution) + wages fee (3 person / day) + utilities + equipment depreciation costs = overall costs ie (668 yuan +628 yuan) + 240 yuan + 120 yuan + 10 yuan = 1666 yuan 2, with the catalyst solution costs per ton of processed products: catalytic liquid costs + labor costs (3 person / day) + utilities + equipment depreciation costs = overall costs namely: 1666 yuan + 240 yuan + 40 yuan + 10 yuan = 1956 yuan 3, sales of catalytic solution (working solution) Benefit Analysis: Profit = sale price per ton (2000 dollars) - Cost per ton (1666 yuan) = 334 yuan (1) Small-scale (more than the annual output of 200 tons) annual benefit: 200 tons × 334 yuan / ton = 66,800 yuan (2) medium-sized (annual 400 tons or more) annual benefit : 400 tons × 334 yuan / ton = 133,600 yuan (3) Large-scale (more than 1,000 tons of annual) Annual Benefits: 1000 t × 334 yuan / ton = 334,000 yuan 4, the use of a catalytic solution (working solution) of processed products, Economic Analysis: (1) Small scale: annual output: 200 t × (90 ~ 160) m2 / t × 50 元 / m2 = 90 ~ 160 (million) annual profit: (90 to 160) million -200 tons × 1956 yuan / ton = 50.88 - 120.88 (million) (2) Medium scale: annual output: 400 t × (90 ~ 160) m2 / t × 50 元 / m2 = 180 ~ 320 (million) annual profit :( 180 to 320) million -400 tons × 1956 yuan / ton = 101.76 ~ 241.8 (million) (3) Large scale: the annual output: 1000 t × (90 ~ 160) m2 / t × 50 元 / m2 = 450 ~ 800 (million) annual profit: (450 to 800) million -1000 tons × 1956 yuan / ton = 410.88 ~ 604.4 (million) V. Market Analysis: According to incomplete statistics, China now has more than 30,000 home electroplating factory , all kinds of metal products manufacturing plant tens of thousands, in the metal surface treatment are used in traditional plating process, and metal and non-metallic products, surface treatment products have entered the fields of aviation, machinery, electronics, chemicals, hardware, its dosage and application the range is very gratifying, but this product to clean, no DC power supply, easy to use, low cost wear and corrosion resistance, high hardness superior performance, can replace stainless steel products, out of the existing plating production process, it is an irresistible trend, at the same time A cutting-edge science of the technology industry as a surface protection will dominate the course surface treatment technology. Mankind has entered a new century, the success or failure of a business will depend on the technical content of products, standing in the market competition winning point, and the product with low investment, high-tech services in the human society, have to guide the industry's international market trend. Can bring unlimited business opportunities for you and your business. From the above analysis, environmentally friendly surface alloy catalytic liquid, its low cost, easy to use, simple process, plating set decoration, anti-corrosion, wear resistance in one, is an ideal substitute for existing plating, suitable for all electroplating factory, Hardware Products Factory, the small township enterprises confinements ideal project. Mature technology, waiting for your wise, you are welcome to choose to study in Beijing. Six technology joint venture, transfer of the present center of foreign consulting and transfer of the technology, cooperation options, as follows: ordinary transfer, transfer and international transfer of exclusive, specific transfer method is as follows: First, the general transfer: 1, enjoy technical services entirety. 2, within one year of a certain area protection and free use "; in Branch Innovation"; a registered trademark. Second, the exclusive transfer: 1, to enjoy the full content of technical services. 2, exclusive transfer can be divided into provinces, cities, counties, township, according to different regions and markets, price negotiable. 3, manufacturers have the right to sell in the region and to be distributed by the Centre, where the products sold through the center, the center of the net of 15%. Third, the international transfer: 1, enjoy technical services entirety. 2, the general international transfer costs $ 1,000,000; Hong Kong, Macao and Taiwan regions transfer costs $ 500,000; exclusive international transfers cost $ 2 trillion. Technical services as follows: (1) Training 1-2 technical personnel, and issue a certificate, in charge of catalyst solution of production and product processing. (2) provide a full technical formula, ratio, process and other technical information. (3) provide the State Intellectual Property Office received patent document. (4) provide National Steel Material Testing Center test reports. (5) provides Chinese Academy of Preventive Medicine, Environmental and Health Institute of engineering test and inspection reports. (6) test reports national construction materials testing center. (7) provide inspection reports National Steel Products Quality Supervision and Inspection Center. (8) Provide a copy of the SAIC trademark registration. (9) provide monitoring reports of the EPA Environmental Monitoring Center. (10) provided the steel surface pretreatment. (11) providing aluminum and aluminum alloy surface preparation technology. (12) Get to provide "; colorful dip coating"; technology. (13) providing national manufacturers of raw materials produced by the project directory and URL. (14) Get a pre-treatment with stainless steel and stainless steel catalytic technical information. (15) Shipping with stainless steel electrochemical polishing techniques. (16) King promotions provide metallic and nonmetallic colorful drape technology. (17) Long-term project to provide free technical upgrading technology. (18) according to customer requirements, center engineer construction site guidance, specific matters Negotiable. Taking into account your current situation, probably due to funding constraints, the Centre take extremely favorable installment of cooperation, the joint venture set up factories to be successful, the balance is deducted from a benefit in. As spare the time to Beijing training, correspondence fees are negotiable, namely, to mailroom full set of data. For processing capacity, and lack of funds business, the investigation confirmed that after the adoption center, according to local circumstances by the Hong Kong one million -500 million yuan, the Centre is responsible for technical cooperation plant is responsible for the management of production, the establishment of one economic entity, total a benefit. The center fluid catalytic technology projects, from research to success, from advocacy to promote products from small scale to large-scale production, processing of products from a single product to a large number of exports, put a lot of manpower, material and financial resources, it finally worked out the cost Small, high profits, but also the best recipe environmental requirements. I believe seize opportunities, bring you endless wealth. Once cooperation, long-term service. If you are interested in joint cooperation, please get in touch with the Centre as soon as possible, welcome to Beijing to negotiate the specific cooperation. Hopefully our joint efforts to create a good economic and social benefits! Zhang 13,370,117,532 mobile phone number micro letter and look forward to you as a friend