Supply Roller autoclave -XL-1740 Professional rubber vulcanizer

Zhucheng Connaught Machinery Co., Ltd., the National D grade Ⅰ, Ⅱ type pressure vessel equipment manufacturing enterprises, professional autoclave manufacturer, stable and reliable performance, high safety factor. (Manufacturing license number: TS2237466-2016) products strictly according to "content regulation" and other national standards for manufacturing acceptance, warranty information and complete technical documentation. Is all kinds of pressure vessels - curing equipment manufacturing factory. Qualification complete, advanced equipment, strong technical force, detection means complete, with a sound and stable quality assurance system. Engaged in manufacturing Ⅰ, Ⅱ type pressure vessel equipment, chemical equipment, curing equipment. Is the design, manufacture, installation as one of modern enterprises. The company has a mature technology, advanced equipment, strict management, dedicated employees, strong cooperation of well-known manufacturers. Welcome to the new and old customers to negotiate business! Technical details of the autoclave using temperature, pressure, curing time automatic control. Automatic autoclave was signed by the company in the domestic and foreign autoclave, based on the successful development of a new, energy-efficient curing equipment, devices without manual operation in the automatic work achieved the best operating results. Energy efficiency than conventional autoclave 30 percent stable and reliable performance. Through years of feedback from customers, and its performance is superior to other curing equipment configuration. 1, the heating method: direct steam heating: steam from the tank bottom entry, set two steam inlet in the middle of the tank, the intake port by a pneumatic angle seat valve automatic control. In the bottom of the tank vapor diffusion pipe arranged in the vapor diffusion tube orifice (points 4mm, 5mm, 6mm) according to certain rules and tilt angle clouds arranged to ensure that the temperature of steam into the tank evenly spread around, to prevent vapor diffusion inequality and direct steam heating caused by the uneven heating of the product, curing tank temperature evenly without dead ends. After setting the work program, the system automatically controls the intake, exhaust, heating, insulation, curing, etc., automatically shut down after the vulcanization concurrent sound and light alarm voice prompts. Vulcanization tank temperature and pressure remains constant, even, to solve the product due to temperature and pressure inside the tank is uneven, and the product quality is not the same result. (See technical drawing) 2. Open the door: Open the door manual mode, single people can easily complete all the steps. This design is currently the most advanced open design approach and philosophy. Power outage normal switch tank door. 3, sealing method: tank door flange inflatable silicone ring, as long as the tank pressure, tank door does not leak out, and the greater the pressure seal better. When open the doors to vent out gas tank pressure seal, seal automatic return flange seal groove, more convenient to use, easy to maintain sealing significantly better than the other way, seal life of more than 2 years. 4. Safety interlock mode: Safety interlock devices prevent accidents is unsafe pressure or under pressure at work, mistakenly caused the door to open cans. Completely solved due to the misuse of workers and other reasons potential safety problems. The device is designed in three sets at the tank door safety interlock, explain the following: (1) pressure automatic safety chain: the set pressure in the tank top of the door interlock automatically set when the tank pressure reaches 0.01mpa, automatic float suspension chain cans locked door. As long as the tank pressure tank door can not be opened, to prevent safety hazards caused by misuse of workers. (2), manual safety chain: work only close manual valve chain, pressurized tank to heat up, or manually linked valve is in communication with the external tank, the tank can not form pressure. You must manually open the door interlock valves, or can not rotate the tank door, unable to open the tank door. Ensure Autoclave only state in the absence of pressure to open the tank door, as long as there is under pressure, even if the worker can not open cans misuse door, completely solve the safety problems caused by misuse of workers. (3), ring safety interlock: As long as the tank pressure tank seal, seal it firmly against the flange, and therefore can not rotate the tank door, open the door, only completely relieved pressure on the seal to return the seal groove in order to rotate the tank door. 5, the temperature control mode: intelligent digital temperature control device, temperature transmitters collected by the tank temperature data is transmitted to the control box and the control box panel significantly depending on the real-time temperature inside the tank, convenient and intuitive, according to the curing temperature Client is free to set the desired temperature (in the range of 1 ° C-999 ° C self-adjusting). Using electrical automatic control system, when used, is below the set temperature automatically open inlet valve heat reaches the set temperature automatically closed inlet valve, ensure the accuracy and stability of the curing temperature of the tank. (1), autoclave design two measurement points: a significant number of thermometers, a temperature transmitter, temperature data were collected in the tank. So that the tank temperature error control in ± 1. (2), the temperature value is displayed easy and intuitive, easy operator viewing. (3), according to the curing process different products in phases, sub-period heating, heat setting, curing and other programs. You can set multiple sets of vulcanization process. 6, pressure control: (1), by the pressure sensor to collect the tank pressure data to the control box after a set pressure program, curing tank pressure through the automatic valve (pneumatic angle seat valve) control. Auto-fill pressure below the set pressure, higher than the set pressure relief automatically, so that the tank pressure is always maintained at the set range. (2), the pressure control valve designed to bypass manually set, easy manual operation. (3) easy and intuitive display pressure value. A separate set of disk gauge easy operator observation. (4), tank design 2 flanges open safety valve, after reaching the design pressure relief valve automatically. (5) designed to ultrahigh pressure automatic alarm, security worry. 7, time control mode: After setting procedures, heating, insulation, curing time, such as automatic control, can be designed sets procedures and warming segments. Curing time automatic thermostat control, digital display television (range 1 minute -999 minutes). According to different products, different sizes, different curing process, autonomous operation set by the user, easy to operate, reliable performance. (Electrical control system) (PLC computer control system) 8, insulation means: external tank insulation, the use of 1.5mm cold-rolled sheet, welded and fixed to the body around, the built-in 50mm aluminum silicate mineral wool. Front and rear head with an external aluminum silicate mineral wool insulation 50mm middle, plus bolts, fixed silicate rock wool insulation inside the head. To ensure that the tank is not wasted heat is not volatile, full use of heat, reduce energy consumption and costs. Tank insulation effect, external nice, prolonged use of deformation, without reducing the insulating effect, easy to transport. Outside the blue paint. 9, loading ways: (1) two rail tank, using the national standard 9 # rail steel, carrying weight. (2), the tank discharge water holes with a filter cover for easy cleaning debris does not clog the outlet.