FW6101 mold electrode

FW6101 mold electrode is particularly suitable for: automotive sheet metal mold (factory direct price welcome customers to buy large favorably cast iron base mold) edge surfacing. Direct welding of cast iron surface: Hardness 56 ~ 62HRC large cast iron rolling die cast molding, cast iron, alloy cast iron trimming die edge surfacing or welding, Description: workpiece before welding does not require preheating, nor need surfacing transition layer. Wear-resistant surfacing mining, metallurgy, cement, chemicals, excavation, road construction, dredging, dust, sugar, paper and other mechanical equipment. Such as coal mine scraper conveyor "Central slot board" and various "material mixing equipment" and other strong abrasion effect was particularly notable occasions. It has excellent resistance to low stress abrasive wear resistance, but not for a serious shock or impact wear conditions, a single layer surfacing to obtain satisfactory wear life. Or pieces of material to be welded in accordance with specific conditions of use, should be considered when welding interlayer. Wear-resistant surfacing mining, metallurgy, chemical industry, coke, cement and other mechanical equipment. Usually used in conjunction with the FW-1102, FW-1103 use in the most violent parts of the wear and tear, use other parts of the FW-1102, can achieve the effect of wear and other life. Low-stress abrasive wear performance was significantly higher than the FW-1101, FW-1102, a single-layer surfacing to obtain satisfactory results. The maximum operating temperature of 700 ℃. Or pieces of material to be welded in accordance with specific conditions of use, should be considered when welding interlayer. Various industrial mixer mix leaf, blade, broken butt ends of sand, disc-shaped scraper, mud blades. FW-5001 ~ FW-5003 Tubular tungsten carbide cored welding electrodes. Surfacing is a composite alloy steel base metal and tungsten carbide particles. WC particles are not melted in the welding process, and base metal match, so Surfacing with very excellent wear resistance; available in manual arc welding, oxyacetylene gas flame surfacing can also be used. Where: FW-5001 (hard particles are cast tungsten carbide) WC content ≥50% WC grain size ≤60 Head FW-5002 (hard particles are cast tungsten carbide) WC content ≥50% WC grain size ≤20 Head FW-5003 ( Hard particles are sintered tungsten carbide) WC content ≥50% WC grain size ≤30 mesh quarrying, mining machinery, engineering machinery, cement machinery, paper machinery, feed grinding machines, garbage disposal machinery and road maintenance machinery and other equipment parts resistant Grinding strengthen surfacing. It applies to the presence of both a big impact and there is a strong worn chiseling style wear conditions, the working temperature between room temperature to 450 ℃. Maximum cladding layers: 3 layers, the maximum cladding thickness: 10mm. Wear mining machinery, engineering machinery, metallurgical machinery, cement machinery, chemical machinery, stone machinery and other equipment parts strengthening surfacing. In the four-roll or roll crusher implement surfacing wear surface effect is quite remarkable. Suitable for medium impact, wear conditions of compacted under high pressure conditions. Maximum cladding layers: 3 layers, the maximum cladding thickness: 8mm. Or pieces of material to be welded in accordance with specific conditions of use, should be considered when welding interlayer. Wear Electrical machinery, water conservancy dredging machinery, engineering machinery, metallurgical machinery, cement machinery, construction machinery, mining machinery and other equipment to strengthen surfacing. Applied to soft mineral material (such as: coal, waste rock, etc.) broken machinery effect is remarkable. Applicable to certain impact resistance of high stress or high angle of roller compacted erosion conditions. Maximum cladding layers: 3 layers, the maximum cladding thickness: 8mm. Or pieces of material to be welded in accordance with specific conditions of use, should be considered when welding interlayer. The presence of high temperature wear machinery and equipment industries iron, coking, sintering, cement and the like. Suitable for high temperature abrasive wear and fine particles of small angle erosion conditions. Maximum cladding layers: two layers, the maximum cladding thickness: 6mm; often FW-2101 welding interlayer. The maximum operating temperature of 700 ℃. The presence of high temperature wear machinery and equipment industries iron, coking, sintering, cement and the like. Sinter single roll crusher crown for welding high temperature in service, and blast furnace grate rotary distribution chute, wear results are obvious. National patent products, national scientific and technological achievements to promote projects products. Suitable for high temperature abrasive wear and fine particles of small angle erosion conditions. Single-layer surfacing to meet the performance requirements; with FW-2101 welding interlayer. The maximum operating temperature of 1000 ℃. Hot shear cutting edge and high temperature valve sealing surface. National patent products, national scientific and technological achievements to promote projects products. Suitable for high temperatures between metal wear conditions, can partially substitute GoGrW alloys. The presence of high temperature wear machinery and equipment industries iron, coking, sintering, cement and the like. With the FW-3102 use, usually to withstand shocks, pressure larger parts or parts surfacing. National patent products, national scientific and technological achievements to promote projects products. Abrasive wear and suitable for larger particles have a certain impact in high temperature conditions, the larger the angle erosion conditions. Maximum cladding layers: 3 layers, the maximum cladding thickness: 8mm; with FW-2101 welding interlayer. The maximum operating temperature of 900 ℃. High manganese steel or dissimilar metal welding. Surfacing withstand strong impact load of tools, dies, or subjected to high stress grab crane wheels, chassis and other components of a large excavator. Suitable to withstand strong impact loads during transition surface surfacing welding or hardfacing ago. At high manganese steel or dissimilar metal weld joint strength will help to improve the situation, to avoid cracking defects. Breakers component mainly used to bear strong impact, excavator parts, railway switches and bullied erosion in water turbine components such as welding repair. Scraping is the best surfacing materials transport machinery system central trough member --W steel sprocket repaired. Suitable to withstand high impact loads workpiece surfacing or surfacing transition layer before hardfacing. Crushing withstand strong shock parts, excavator parts, railway switches and other surfacing repair. Applicable to withstand a strong impact wear surface of the workpiece welding, for like granite and other hard stone crushing occasions and large thickness crusher parts repair welding a special advantage. Large cast iron rolling die cast molding, cast iron, alloy cast iron trimming die edge surfacing or welding, particularly suitable for automotive sheet metal mold (cast iron base mold) edge surfacing. It does not require preheating before welding the workpiece, nor require welding interlayer. Large cast iron rolling die cast molding and other cast iron mold welding or surfacing. Sometimes used for welding cast iron transition layer surfacing before other wear-resistant materials. Commonly used in gray iron, ductile iron, cast iron welding or surfacing alloy casting defects. A variety of large and medium blanking trimming die cut edge and repair welding; welding on carbon steel substrate edge, instead of the whole mold steel of various molds, punch. Surfacing air-hardening, cold welding does not crack, it has a good anti-extrusion, between shock and wear properties of metal. Mainly used 5CrMnMo, 5CrNiMo, 5CrNiSiW and H13 steel welding repair of forging die can be used for welding repair of hot rolls. It has good resistance to thermal fatigue, thermal shock resistance, anti-wear properties of the intermetallic. Mainly used for thermal processing engineering, mold manufacturing and repair. Having anti-wear properties between metals under good thermal fatigue resistance and high temperature conditions. Suitable for the manufacture and repair of high-load thermal processing tools. Such as: hot die, hot extrusion mold. It has good resistance to thermal fatigue, thermal shock and anti-wear properties of the intermetallic. Shafts, gears, sprockets, mine wheels, caterpillar tractor wheels, roller, guide wheel, train linking carbon steel turnout and so on. Surfacing Layer lath martensite, high toughness, easy to be machined can be further hardened by quenching for intermetallic wear conditions. Hardness and wear resistance demanding track, shafts, gears, billet roller, continuous self-aligning roller, roller, all kinds of wheels, guide wheels, wire guide wheels; steel turnout, track ends, rollers and other roller . Surfacing Layer lath martensite with good toughness and impact resistance, suitable for between anti-metal wear occasions. Typically used for surfacing of gravel machinery, dredging machinery, rubber machinery and other consumable parts. Such as: a large excavator production gear, the pendulum crusher, mill around the fan tray, cross-shaped chisels. Direct surfacing in weldable carbon steel or alloy steel surface, with good Abrasive wear and metal abrasion between performance at high impact loads. Cast iron surfacing without transition, often used for sugarcane juice machine rolls, cut sugar cane knives, feed mill blades, impact drill bit, drilling chisel, surfacing or repair pushing machine pulley and other parts. Surfacing air-hardening, toughness, crack resistance, suitable for Abrasive greater impact loading conditions under wear or intermetallic wear conditions. High manganese steel has good interfacial bonding ability, do not add transition directly surfacing. Often used in jaw crusher jaw plate, a large excavator bucket teeth, cone crusher wall, smashing acetabular wall, surfacing ball mill liners, diaphragm plate and the like. Surfacing air-hardening, toughness, crack resistance, suitable to withstand high impact and moderate abrasion wear welding surface, also suitable for high temperature (450 ℃ or less). Valve sealing surface temperature lower than 600 ℃, the oil medium has good corrosion resistance. Surfacing metal homogeneous, with high tensile strength, corrosion fatigue strength, excellent wear performance between anti-metal. Mainly used for turbine blade turbine, circulation pump impeller and pump housing welding repair. Surfacing metal homogeneous, with high tensile strength, corrosion fatigue strength, resistance to cavitation erosion and sediment excellent performance.