Axle House - Fuhua Heavy Industries, sincere MES workshop production on-line real-time control system

Guangdong Fuhua Machinery Group was founded in 1997, is a collection of road vehicles chassis parts R & D, manufacturing and sales as one of the Transnational Corporation, the world's largest trailer axle trailer axle manufacturers and leader in the field. Including its 10 manufacturing plants, two logistics port, three overseas companies, a Sino-German joint venture. Group since its establishment, always adhere to the people-oriented, quality, innovation, continuous improvement, the technology leader in development policy. Group affiliated enterprises passed the ISO9001: 2008, ISO / TS16949: 2009 international quality system, measurement, design specifications, such as certification, and was recognized as a national high-tech enterprises. Main products are mostly with independent intellectual property rights covering commercial bridge, truck axle, drive axle, engineering Bridge, trailer axle, supporting device (leg), suspension systems, traction seat (saddle), kingpins, friction, adjustable arm, chamber and other products, the world's highly respected mainstream, respected, trusted road vehicles dedicated parts manufacturer, product quality and technical indicators have reached the United States, European Union, Australia and other national standards, products far sold more than 60 countries and regions. Early in 2007, the company produced trailer axle production and sales in the world's first. 2014, Guangdong Fuhua machinery, the largest trailer axle trailer axle manufacturers and leader in the field, on-line Sincere MES software. Sincere MES software is developed specifically for the machinery manufacturing industry workshop manufacturing execution systems digital. Including: engineering information, device resources, scheduling scheduling, logistics and distribution, manufacturing operations, outsourcing processing, quality control, piecework, monitoring and early warning, perform supervision and management module. Seamless connection with the ERP, to achieve real-time shop floor data collection and response, completely solve the workshop information poor, difficult to control the problem. Boost production plans achievement rates and shorten the production cycle, increase productivity. Sincere MES software is the depth of cooperation with domestic furniture and equipment manufacturing enterprises, the machinery industry for more varieties of small quantities, complex process, huge amount of information, production and collaboration difficult issues, using the latest software, hardware, network technology, which lasted five years create a set of effective guidance workshop production solutions, we have been successfully applied and achieved remarkable results. Sincere MES software customization depth UF U8 (U9) - ERP data interfaces for ERP MES plans to execute seamless, form a highly efficient closed loop management. Without replacing the ERP software, the workshop production management jumped. Management difficulties machinery industry: 1, a large amount of production data acquisition, processing complex: typical discrete manufacturing model, many varieties of small batch production orders, product parts up to thousands of species, many processing equipment. 2, production scheduling scheduling workload, low efficiency: the production schedule by a number of factors limit the materials, equipment, tooling, staff capacity, schedule changes due to single interpolation and frequent emergencies. 3, collaborative work difficult: materials, equipment, fixture, drawings, technical documents and other resources involved in the production, distribution and state changes in different places frequently 4, quality management demanding data collection: Parts of the complex and diverse process, high quality requirements, the need for a comprehensive quality management. 5, it is difficult to achieve efficient production control: the heavy workload of the machinery industry production management, job complexity, low efficiency and high cost. Sincere Manufacturing Execution Systems (MES) used in machinery industry: 1, for the machinery industry technology tracing engine: automatically split chassis and other complex components, to achieve single-member, single-executed automatically broken down into parts, greatly reducing down single number to track progress toward the production of parts. 2, a variety of flexible, real-time data acquisition means: station, bar code, two-dimensional code, RFID, sensor data, PLC interface. 3, automatic workshop production schedule: According to materials, equipment, fixtures, production time, delivery time factor, scheduled production planning, you can manually adjust flexibly and effectively solve problems single plug. 4, the workshop production scheduling: According to schedule plan, taking into account equipment, molds, skills and other factors, to guide workshops dispatching. 5, shop kiosk: a touch screen IPC deployed to shop, view tasks, drawings, technical documents and work order status, etc., to provide powerful data support the workshop. 6, the mobile goods seized: PDA in real-time registration of goods seized data quality anomalies appear immediately alarm. 7, Kanban production control: real-time display production schedule and task completion, real-time monitoring / display the operating status of production equipment. 8, workshop control: automatic discovery schedule, quality, equipment and other abnormalities, were red warning and tracking process, exceeding the limit did not handle complete automatically to the responsible person a ticket. Automated data collection bar code, RFID, sensor devices and other means to collect data in real time, to keep the production schedule. Production Scheduling Scheduling automatic discharge production sequence, can be flexibly adjusted priority scheduling, easy to deal with change and a single plug. Production line logistics and distribution program automatically generated, time and quantity for material distribution, security assembly line material in place on time. Production Control Kanban production schedule and set goals to show real-time follow-up, urged the workshop to reach planned production targets. WIP tracking in tracing the flow of products, full control of the number of products, location, status. Device status monitoring implementation of monitoring equipment operation status, to provide the basis for improving equipment utilization. Wage real-time settlement Register Now piecework, ticketed real-time automatic debit settlement. Moving goods seized handheld PDA work platform, effective coordination, real-time data reporting. Implementation Supervisory automatic discovery progress / quality / equipment abnormality red light warning and tracking process, automatically to the responsible person a ticket.