Electronically controlled permanent magnet sucker

DM-QMC electronically controlled permanent magnet Quick Die Change System One, DM-QMC quick mold change permanent magnet electric control system Ningbo City Tamin magnetic power company after years of research, has successfully developed a domestic original Magnetic having independent intellectual property rights quick die change system, which after repeated comparison with similar foreign products research and testing, the performance parameters of indicators such as sucker suction, reliability, security, and anti-misuse that mold drop and so have reached the international advanced level, You can replace imported products. The product has been alone or with the injection molding machine factory supporting successful export to countries such as Australia, New Zealand and India. Damien company is willing to the highest quality products, lowest price, fastest service and the most timely delivery time and sincere service to our guests warmly welcomed the consultation. Your problem is our problem, your satisfaction is our pursuit. 1, applications electronically controlled permanent magnet DM-QMC quick mold change system is mainly used for fixed mold, and any need for rapid change of the mold clamping or injection molding machine or press on occasion. 2, permanent magnet electric control system introduced electronically controlled permanent magnet DM-QMC quick mold change system is the use of electric pulse on and off the magnetic new magnetic system, using different materials, different characteristics of the permanent magnet to the optimum magnetic circuit design, electronically controlled system for the distribution of internal magnetic circuit to control and conversion, so that the balance within the system itself, Foreign characterized as degaussing is relaxing state of the permanent magnetic field; or release to chuck the work surface, the external magnetic charge that is characterized by clamping state. Safe, strong - no energy at work, rely on the permanent suction clamp the workpiece to avoid electromagnetic system and drag in a sudden power loss and damage to the magnetic dangerous piece off. Only the surface of the chuck square Gerry with a magnetic, four of the five outer periphery and workpiece surfaces are seamless magnetic. Predictable permanent clamping force is very strong and constant, but do not decays with time, there is great security. Practical and efficient - are easy to use, fast, sucker no internal moving parts, durable, maintenance-free, practical. Each control channel of the working time is not more than one second, and loosen the clamping efficiency is very high. PLC interface implementation of computer remote control, increased automation. Work without power supply, electronic control system is not the permanent fever phenomenon, no heat distortion, greatly improving the machining accuracy of the workpiece. Economic, environmental - Damien electric magnetic chuck is used within 1--10 seconds magnetization and demagnetization process energy, work does not use any energy source capable of producing safe, powerful and efficient force, in addition to the traditional province mechanical, hydraulic, pneumatic clamping system in the electrical, hydraulic, pneumatic and accumulator configurations, to avoid the disclosure of oil and gas and clamping bolt fatigue damage and the resulting insecurity risks, while saving energy, both economical and environmentally friendly. Dynamic template sucker CNC machining CNC forming a magnetically intensify template mold both to avoid distortion and avoid the influence of internal tension. Intensify the force evenly distributed over the entire contact surface. Rather than as a conventional compression method as compression few points. Injection mold out of the product consistency. System stationary platen and the movable platen sucker sucker every square is an independent magnetic pole region, square steel pole 5-sided high-energy permanent magnets surround ensure strong magnetic force is concentrated, each lasting a square pole generates a continuous The strong, predictable, centralized suction. The suction ensures unrivaled performance, providing a large clamping force on a small area. Adaptability and convenience of plastic products significantly shorten delivery times, SMED (quick change) production a reality. Any sized molds, even more than the size of the injection molding machine back on even most can be easily installed without the need to modify the card. System due to internal mechanical parts and no maintenance. Means for monitoring and controlling a large number of current position gap, and the magnetic flux of the mold in order to ensure the greatest possible safety. Magnetic fixed template magnetic movable platen II, DM-QMC quick mold change permanent magnet electric control system advantages a quick die change ---- mold replacement and installation time by more than 10 times 1) to mold into an injection molding machine; 2) the mold against the stationary platen injection molding machine side, the alignment ring; 3) injection molding machine mold; 4) Action / fixed template program execution magnetizing 5) Remove the bracket, the injection molding machine to work properly. 1. Stronger applicability of any shape and size do not need to modify the mold can be directly intensify the magnetic chuck template, even if the mold is clearly different quality control standards in accordance with the design. By using electronically controlled permanent magnet DM-QMC quick mold change systems, backplanes entire injection molding machine is not the limitations of traditional jigs and expanding range of applications, to some extent, improve the ability to use the injection molding machine. On an injection molding machine can be a variety of different molds SMED, particularly suitable for multi-species, small quantities, JIT (JUST IN TIME) mixed production. 2. Faster and greater return on investment using the DM-QMC quick mold change permanent magnet electric control system, a small injection molding machine can be applied to larger at higher production rates, more complex molds, in order to achieve a smaller initial investment, Few additional operating costs to achieve faster return on investment. The system is extremely competitive price, while offering injection molding machine production capacity greatly improve the use of just a few months you can see the obvious added value investments. 3. Install light only by a bolt fixed magnetic chuck template without any adjustment correction in the injection molding machine back screw hole or T-slot, making it easy to quickly DM-QMC quick mold change permanent magnet electric control system installed on the injection molding machine. 4. Easy to operate a common mold installers without special skills, you can stand outside the injection molding machine easily replace the mold 5. Space-saving injection molding machine electronically controlled permanent magnet DM-QMC quick mold change systems because there is no use of plate and other pneumatic, hydraulic components, save more space, so that all peripherals injection molding machine molds are easier to maintain and operate. 6. Ensure the machine durable DM-QMC quick mold change permanent magnet electric control system to prevent any damage to the injection molding machine backplane. Do not need to modify the threaded hole, the surface does not need correction. Injection molding machines and magnetic template lasting preservation. Magnetic chuck clamping force evenly distributed in the entire template in contact with the disk surface of the mold, so that the back of the mold without force, "cavity", to better ensure the clamping accuracy, dramatically reducing mold losses, improve mold life. 7. Lower production inventory, reducing the waste of raw materials during the injection molding machine manufacturing products using DM-QMC electronically controlled permanent magnet SMED system can JUST IN TIME (real-time production) mode, so inventories remain at a low level, thereby reducing storage, Transport costs and the time to reach optimal. Quick-change die enhance the production capacity of the injection molding machine, and because maintaining the temperature inside the injection molding machine and reduce the generation of waste. 8. . Maintenance cost is almost zero at no extra cost related to the screw nut, plate, special tools, and other aspects of the oil discharge. It does not require the injection molding machine template and electric control system of permanent magnet magnetic quick mold template maintenance. Within seconds of the need to replace the mold when operating electric power permanent magnet SMED system, other times without energy consumption. Large injection molding machine template multi-channel controller internal III. DM-QMC quick mold change permanent magnet electric control system basic components, functions 1. Magnetic chuck magnetic chuck template template using a single piece of steel processed on a dedicated milling machine, more compact and more rigid and more solid. Template using internal magnetic chuck having high temperature resistance and dynamic performance of special import epoxy sealed magnetic coils and magnets, highly sealed in order to avoid an excessive temperature rise is slightly lower when the template between the mold and the magnetic pole surface than air clearance. Drilled fixing holes for mounting the magnetic chuck template and the movable die side mold ejection hole with mold positioning ring for quick orientation. Magnetic sucker template provided inside the junction box to avoid damage, and a waterproof and high impedance characteristics. Rectangular plate extends to a large area around the pole can increase the contact area of ??the magnetic chuck templates and molds, mold fixed more stable. 2. Micro-switch placed in a neutral area of ??the magnetic chuck template micro switch for detecting mold contact state, in order to ensure the normal operation of the injection molding machine and ensure operator safety. 3. Electromagnetic sensors electromagnetic sensors to detect the magnetic pole through some saturation intensity, detect normal injection molding machine should be operated. 4. ECU electronic control unit is designed in accordance with the latest international standards. Having a good flexible interface for any old injection molding machine equipment, is the perfect embodiment of high technology. All control and operating functions can be easily implemented remote controller. Just a mold installation staff that is able to stand safely out of the injection molding machine for the overall operation of the mold installation. 5. Standard configuration of the magnetic chuck magnetic chuck stationary platen and the movable platen electronic control unit, IP54 electrical control box with a centering ring, the injection hole, the top of the hole, with a PLC interface, magnetization / demagnetization button switch with self-locking to prevent misuse , lights, remote control micro-switches, magnetic detection sensor magnetization / demagnetization cable, power cable, then plug matching fixing screws